AstraCore
Use case · Manufacturing quality control

Quality issues are discovered at the end of production — not at the source

Astra.ERP embeds quality checks into every production stage — incoming material, in-process, and final product. Non-conformances are logged immediately, corrective actions are triggered automatically, and defect rates feed into analytics so you see the trend before it becomes a recall.

Astra.ERP
Astra.ERP — Quality control · Production

Checks today

124

Pass rate

97.6%

Non-conf.

3

Open CARs

2

Stage checks — Batch #BG-2247

Incoming materialPassedDimitar K.07:14
In-process (Stage 2)PassedElena V.09:32
In-process (Stage 4)Non-conformanceHristo D.11:05
Final inspectionPending

Non-conformance: Stage 4 — Dimension out of tolerance

Corrective action assigned to Hristo D. · Due: 13:00 today

Every

production stage has a quality gate

Real-time

non-conformance alerts

0

separate quality systems needed

Full

traceability by batch, operator, machine

How it works

Catch it at Stage 2, not at the shipping dock

01

Quality checks embedded at each stage

Astra.ERP defines inspection points within your production workflow — incoming material, in-process, and final product. Operators record results on the shop floor, not at the end of the shift.

02

Non-conformances logged immediately

When a check fails, Astra.ERP logs a non-conformance record with the batch, operator, machine, and timestamp. The production supervisor is notified before the batch moves forward.

03

Corrective action triggered automatically

Non-conformances above your defined threshold trigger corrective action workflows — assigned to the right person, with a deadline and escalation path.

04

Quality data feeds into analytics

Defect rates by product, batch, supplier, and machine — visible in Astra.Analytics. Quality trends surface before they become production incidents.

What changes

Defects found at source — not in a customer complaint

  • Quality issues caught at the source, not the shipping dock
  • Non-conformance records with full traceability
  • Corrective actions assigned and tracked automatically
  • Defect rate trends by product, batch, and supplier
  • Audit-ready quality documentation always available
  • No separate quality management system needed

Defect rate trend — last 6 weeks

4.8%
4.2%
3.9%
3.1%
2.8%
2.4%

Defect rate decreasing — 50% reduction over 6 weeks

Open corrective actions

Stage 4 tolerance driftHristo D.Today 13:00
Supplier B — material specQuality MgrTomorrow

What's included

Quality built into the production workflow

Stage-by-stage inspection points

Define quality checks at each production stage. Operators record results on the shop floor. Nothing moves forward without a completed check.

Non-conformance management

Every failed check creates a non-conformance record — with batch, operator, machine, timestamp, and photo evidence if required. Full traceability.

Corrective action workflows

Non-conformances above your threshold trigger corrective action requests — assigned, tracked, and escalated automatically until closed.

In production

“Deployed for manufacturing businesses in Bulgaria — Astra.ERP running quality checks across production stages, logging non-conformances in real time, and triggering corrective actions before defects reach dispatch. Configured and maintained by the AstraCore team.”

— Manufacturing sector, Bulgaria

EU grant eligible

Astra.ERP quality control modules are eligible for co-financing under EU operational programmes for manufacturing digitalization. Typical co-financing: 50–70%.

Learn about grants

Ready to get started?

See this running for your production line

We'll show you Astra.ERP configured for your production stages, your inspection criteria, and your corrective action process — not a generic manufacturing demo.